Truck


A truck or lorry is a motor vehicle designed to transport cargo. Trucks vary greatly in size, power, and configuration; smaller varieties may be mechanically similar to some automobiles. Commercial trucks can be very large and powerful and may be configured to be mounted with specialized equipment, such as in the case of refuse trucks, fire trucks, concrete mixers, and suction excavators. In American English, a commercial vehicle without a trailer or other articulation is formally a "straight truck" while one designed specifically to pull a trailer is not a truck but a "tractor".
Modern trucks are largely powered by diesel engines, although small to medium size trucks with gasoline engines exist in the US, Canada, and Mexico. In the European Union, vehicles with a gross combination mass of up to are known as light commercial vehicles, and those over as large goods vehicles.

History

Steam wagons

Trucks and cars have a common ancestor: the steam-powered fardier Nicolas-Joseph Cugnot built in 1769. However, steam wagons were not common until the mid-19th century. The roads of the time, built for horse and carriages, limited these vehicles to very short hauls, usually from a factory to the nearest railway station. The first semi-trailer appeared in 1881, towed by a steam tractor manufactured by De Dion-Bouton. Steam-powered wagons were sold in France and the United States until the eve of World War I, and 1935 in the United Kingdom, when a change in road tax rules made them uneconomic against the new diesel lorries.

Internal combustion

In 1895 Karl Benz designed and built the first truck in history using the internal combustion engine. Later that year some of Benz's trucks were modified to become the first bus by the Netphener, the first motorbus company in history. A year later, in 1896, another internal combustion engine truck was built by Gottlieb Daimler. Other companies, such as Peugeot, Renault and Büssing, also built their own versions. The first truck in the United States was built by Autocar in 1899 and was available with optional 5 or 8 horsepower motors.
Trucks of the era mostly used two-cylinder engines and had a carrying capacity of. In 1904, 700 heavy trucks were built in the United States, 1000 in 1907, 6000 in 1910, and 25000 in 1914.
After World War I, several advances were made: pneumatic tires replaced the previously common full rubber versions. electric starters, power brakes, 4, 6, and 8 cylinder engines, closed [|cabs], and electric lighting followed. The first modern semi-trailer trucks also appeared. Touring car builders such as Ford and Renault entered the heavy truck market.

Diesel engines

Although it had been invented in 1897, the diesel engine did not appear in production trucks until Benz introduced it in 1923.
The diesel engine was not common in trucks in Europe until the 1930s. In the United States, Autocar introduced diesel engines for heavy applications in the mid-1930s. Demand was high enough that Autocar launched the "DC" model in 1939. However, it took much longer for diesel engines to be broadly accepted in the US: gasoline engines were still in use on heavy trucks in the 1970s.

Etymology

Truck is used in American English, and is common in Canada, Australia, New Zealand, Pakistan and South Africa, while lorry is the equivalent in British English, and is the usual term in countries like Ireland, Malaysia, Singapore and India.
The first known usage of "truck" was in 1611, when it referred to the small strong wheels on ships' cannon carriages. In its extended usage it came to refer to carts for carrying heavy loads, a meaning known since 1771. Its expanded application to "motor-powered load carrier" has been in usage since 1930, shortened from "motor truck", which dates back to 1901.
"Lorry" has a more uncertain origin, but probably has its roots in the rail transport industry, where the word is known to have been used in 1838 to refer to a type of truck, specifically a large flat wagon. It might derive from the verb lurry which was in use as early as 1664, but that association is not definitive. The expanded meaning of lorry, "self-propelled vehicle for carrying goods", has been in usage since 1911.

International variance

In the United States, Canada, and the Philippines "truck" is usually reserved for commercial vehicles larger than normal cars, and includes pickups and other vehicles having an open load bed. In Australia, New Zealand and South Africa, the word "truck" is mostly reserved for larger vehicles; in Australia and New Zealand, a pickup truck is usually called a ute, while in South Africa it is called a bakkie. In the United Kingdom, India, Malaysia, Singapore, Ireland, and Hong Kong lorry is used instead of truck, but only for the medium and heavy types, while truck is used almost exclusively to refer to pickups.

Types by size

Ultra light

Often produced as variations of golf cars, with internal combustion or battery electric drive, these are used typically for off-highway use on estates, golf courses, and parks. While not suitable for highway use some variations may be licensed as slow speed vehicles for operation on streets, generally as a body variation of a neighborhood electric vehicle. A few manufactures produce specialized chassis for this type of vehicle, while Zap Motors markets a version of their xebra electric tricycle.

Very light

Popular in Europe and Asia, many mini trucks are factory redesigns of light automobiles, usually with monocoque bodies. Specialized designs with substantial frames such as the Italian Piaggio shown here are based upon Japanese designs and are popular for use in "old town" sections of European cities that often have very narrow alleyways.
Regardless of name, these small trucks serve a wide range of uses. In Japan, they are regulated under the Kei car laws, which allow vehicle owners a break in taxes for buying a smaller and less-powerful vehicle. These vehicles are used as on-road utility vehicles in Japan. These Japanese-made mini trucks that were manufactured for on-road use are competing with off-road ATVs in the United States, and import regulations require that these mini trucks have a speed governor as they are classified as low speed vehicles. These vehicles have found uses in construction, large campuses, agriculture, cattle ranches, amusement parks, and replacements for golf carts.
Major mini truck manufacturers and their brands:
Light trucks are car-sized and are used by individuals and businesses alike. In the EU they may not weigh more than, and are allowed to be driven with a driving licence for cars. Pickup trucks, called utes in Australia and New Zealand, are common in North America and some regions of Latin America, Asia and Africa, but not so in Europe, where this size of commercial vehicle is most often made as vans.

Medium

Medium trucks are larger than light but smaller than heavy trucks. In the US, they are defined as weighing between.
For the UK and the EU the weight is between. Local delivery and public service are normally around this size.

Heavy

Heavy trucks are the largest on-road trucks, Class 8. These include vocational applications such as heavy dump trucks, concrete pump trucks, and refuse hauling, as well as ubiquitous long-haul 4x2 and 6×4 tractor units.
Road damage and wear increase very rapidly with the axle weight. The number of steering axles and the suspension type also influence the amount of the road wear. In many countries with good roads a six-axle truck may have a maximum weight of or more.

Off-road

Off-road trucks include standard, extra heavy-duty highway-legal trucks, typically outfitted with off-road features such as a front driving axle and special tires for applications such as logging and construction, and purpose-built off-road vehicles unconstrained by weight limits, such as the Liebherr T 282B mining truck.

Maximum sizes by country

Australia has complex regulations over weight and length, including axle spacing, type of axle/axle group, rear overhang, kingpin to rear of trailer, drawbar length, ground clearance, as well as height and width laws. These limits are some of the highest in the world, a B-double can weigh and be long, and road trains used in the outback can weigh and be long.
The European Union also has complex regulations. The number and spacing of axles, steering, single or dual tires, and suspension type all affect maximum weights. Length of a truck, of a trailer, from axle to hitch point, kingpin to rear of trailer, and turning radius are all regulated. In additions, there are special rules for carrying containers, and countries can set their own rules for local traffic.
The United States Federal Bridge Law deals with the relation between the gross weight of the truck, the number of axles, the weight on and the spacing between the axles that the truck can have on the Interstate highway system. Each State determines the maximum permissible vehicle, combination, and axle weight on state and local roads.
CountryMaximum
with three axles		With one trailerMaximum combination
Australia
China


EU

Finland


Ireland


Sweden


UK


USA


none
none

Uniquely, the State of Michigan has a gross vehicle weight limit of, which is twice the U.S. federal limit. A measure to change the law was defeated in the Michigan Senate in 2019.

Design

Almost all trucks share a common construction: they are made of a chassis, a [|cab], an area for placing cargo or equipment, axles, suspension and roadwheels, an engine and a drivetrain. Pneumatic, hydraulic, water, and electrical systems may also be present. Many also tow one or more trailers or semi-trailers.

Cab

The "cab" is an enclosed space where the driver is seated. A "sleeper" is a compartment attached to or integral with the cab where the driver can rest while not driving, sometimes seen in semi-trailer trucks.
There are several possible cab configurations:
A further step from this is the side loading forklift that can be described as a specially fabricated vehicle with the same properties as a truck of this type, in addition to the ability to pick up its own load.

Engines and motors

Most small trucks such as sport utility vehicles, vans or pickups, and even light medium-duty trucks in North America, China, and Russia use gasoline engines, but many diesel engined models are now being produced. Most of the heavier trucks use four-stroke diesel engines with a turbocharger and intercooler. Huge off-highway trucks use locomotive-type engines such as a V12 Detroit Diesel two stroke engine. Diesel engines are becoming the engine of choice for trucks ranging from class 3 to 8 GVWs. A large proportion of refuse trucks in the United States employ CNG engines for their low fuel cost and reduced carbon emissions.
A significant proportion of North American manufactured trucks use an engine built by the last remaining major independent engine manufacturer but most global OEMs such as Volvo Trucks and Daimler AG promote their own "captive" engines.
In the European Union, all new truck engines must comply with Euro VI emission regulations.
several alternative technologies are competing to displace the use of diesel engines in heavy trucks. CNG engines are widely used in the US refuse industry and in concrete mixers, among other short-range vocations, but range limitations have prevented their broader uptake in freight hauling applications. Heavy electric trucks and hydrogen-powered trucks are still in the prototype and field-testing stages, although media reports indicate that there is substantial interest in them from major freight haulers.

Drivetrain

Small trucks use the same type of transmissions as almost all cars, having either an automatic transmission or a manual transmission with synchromesh. Bigger trucks often use manual transmissions without synchronizers, saving bulk and weight, although synchromesh transmissions are used in larger trucks as well. Transmissions without synchronizers, known as "crash boxes", require double-clutching for each shift,, or a technique known colloquially as "floating", a method of changing gears which doesn't use the clutch, except for starts and stops, due to the physical effort of double clutching, especially with non-power-assisted clutches, faster shifts, and less clutch wear.
Double-clutching allows the driver to control the engine and transmission revolutions to synchronize, so that a smooth shift can be made; for example, when upshifting, the accelerator pedal is released and the clutch pedal is depressed while the gear lever is moved into neutral, the clutch pedal is then released and quickly pushed down again while the gear lever is moved to the next higher gear. Finally, the clutch pedal is released and the accelerator pedal pushed down to obtain required engine speed. Although this is a relatively fast movement, perhaps a second or so while transmission is in neutral, it allows the engine speed to drop and synchronize engine and transmission revolutions relative to the road speed. Downshifting is performed in a similar fashion, except the engine speed is now required to increase just the right amount in order to achieve the synchronization for a smooth, non-collision gear change. "Skip changing" is also widely used; in principle operation is the same as double-clutching, but it requires neutral be held slightly longer than a single-gear change.
Common North American setups include 9, 10, 13, 15, and 18 speeds. Automatic and semi-automatic transmissions for heavy trucks are becoming more and more common, due to advances both in transmission and engine power. In Europe, 8, 10, 12 and 16 gears are common on larger trucks with manual transmission, while automatic or semi-automatic transmissions would have anything from 5 to 12 gears. Almost all heavy truck transmissions are of the "range and split" type, where range change and so‑called half gears or splits are air operated and always preselected before the main gear selection.

Frame

A truck frame consists of two parallel boxed or C‑shaped rails, or beams, held together by crossmembers. These frames are referred to as ladder frames due to their resemblance to a ladder if tipped on end. The rails consist of a tall vertical section and two shorter horizontal flanges. The height of the vertical section provides opposition to vertical flex when weight is applied to the top of the frame. Though typically flat the whole length on heavy duty trucks, the rails may sometimes be tapered or arched for clearance around the engine or over the axles. The holes in rails are used either for mounting vehicle components and running wires and hoses, or measuring and adjusting the orientation of the rails at the factory or repair shop.
The frame is usually made of steel, but can be made of aluminum for a lighter weight. A tow bar may be found attached at one or both ends, but heavy tractors almost always make use of a fifth wheel hitch.

Body types

Refrigerator trucks have insulated panels as walls and a roof and floor, used for transporting fresh and frozen cargo such as ice cream, food, vegetables, and prescription drugs. They are mostly equipped with double-wing rear doors, but a side door is sometimes fitted.
Box trucks have walls and a roof, making an enclosed load space. The rear has doors for unloading; a side door is sometimes fitted.
Concrete mixers have a rotating drum on an inclined axis, rotating in one direction to mix, and in the other to discharge the concrete down chutes. Because of the weight and power requirements of the drum body and rough construction sites, mixers have to be very heavy duty.
Dump trucks transport loose material such as sand, gravel, or dirt for construction. A typical dump truck has an open-box bed, which is hinged at the rear and lifts at the front, allowing the material in the bed to be unloaded on the ground behind the truck.
Flatbed trucks have an entirely flat, level platform body. This allows for quick and easy loading but has no protection for the load. Hanging or removable sides are sometimes fitted.
Semi-tractors have a fifth wheel for towing a semi-trailer instead of a body.
Tank trucks are designed to carry liquids or gases. They usually have a cylindrical tank lying horizontally on the chassis. Many variants exist due to the wide variety of liquids and gases that can be transported.
Wreckers are used to recover and/or tow disabled vehicles. They are normally equipped with a boom with a cable; wheel/chassis lifts are becoming common on newer trucks.

Sales and sales issues

Manufacturers

Truck market worldwide

Driving

In many countries, driving a truck requires a special driving license. The requirements and limitations vary with each different jurisdiction.

Australia

In Australia, a truck driver's license is required for any motor vehicle with a Gross Vehicle Mass exceeding. The motor vehicles classes are further expanded as:
;Combination
; Rigid
;Heavy vehicle transmission
There is also a heavy vehicle transmission condition for a license class HC, HR, or MC test passed in a vehicle fitted with an automatic or synchromesh transmission; a driver's license will be restricted to vehicles of that class fitted with a synchromesh or automatic transmission. To have the condition removed, a person needs to pass a practical driving test in a vehicle with non-synchromesh transmission.

Europe

Driving licensing has been harmonized throughout the European Union and the EEA, so that common rules apply within Europe. As an overview, to drive a vehicle weighing more than for commercial purposes requires a specialist license. For licenses first acquired after 1997, that weight was reduced to, not including trailers.
Since 2013, the C1 license allows driving HGV between 3.5 and 7.5 tonnes, while the C license allows driving Large goods vehicle with a maximum authorized mass of more than 3.5 tonnes.

India

There are around 5 million truck drivers in India.

South Africa

To drive any vehicle with a GVM exceeding, a code C1 drivers license is required. Furthermore, if the vehicle exceeds a code C license becomes necessary.
To drive any vehicle in South Africa towing a trailer with a GVM more than, further restrictions apply and the driver must possess a license suitable for the GVM of the total combination as well as an articulated endorsement. This is indicated with the letter "E" prefixing the license code.
In addition, any vehicle designed to carry goods or passengers may only be driven by a driver possessing a Public Driver's Permit, of the applicable type. This is an additional license that is added to the DL card of the operator and subject to annual renewal unlike the five-year renewal period of a normal license.
The requirements for obtaining the different classes are below.
In the United States, a commercial driver's license is required to drive any type of commercial vehicle weighing or more. The federal government regulates how many hours a driver may be on the clock, how much rest and sleep time is required Violations are often subject to significant penalties. Instruments to track each driver's hours must sometimes be fitted.
In 2006, the US trucking industry employed 1.8 million drivers of heavy trucks.
There is a shortage of willing trained long distance truck drivers. Part of the reason for this is the economic fallout from deregulation of the trucking industry. Michael H. Belzer, associate professor, in the economics department at Wayne State University and co-author of Sweatshops on Wheels: Winners and Losers in Trucking Deregulation, argues that low pay, bad working conditions and unsafe conditions have been a direct result of deregulation. . The book cites poor working conditions and an unfair pay system as responsible for high annual employee turnover in the industry.
Professor Belzer states low pay, bad working conditions and unsafe conditions have been a direct result of deregulation. " argues that trucking embodies the dark side of the new economy." "Conditions are so poor and the pay system so unfair that long-haul companies compete with the fast-food industry for workers. Most long-haul carriers experience 100% annual driver turnover.

Environmental impact

Trucks contribute to air, noise, and water pollution similarly to automobiles. Trucks may emit lower air pollution emissions than cars per equivalent vehicle mass, although the absolute level per vehicle distance traveled is higher, and diesel exhaust is especially dangerous for health. EPA measures pollution from trucks. With respect to noise pollution, trucks emit considerably higher sound levels at all speeds compared to typical cars; this contrast is particularly strong with heavy-duty trucks. There are several aspects of truck operations that contribute to the overall sound that is emitted. Continuous sounds are those from tires rolling on the roadway, and the constant hum of their diesel engines at highway speeds. Less frequent noises, but perhaps more noticeable, are things like the repeated sharp-pitched whistle of a turbocharger on acceleration, or the abrupt blare of an exhaust brake retarder when traversing a downgrade. There has been noise regulation put in place to help control where and when the use of engine braking retarders are allowed.
Concerns have been raised about the effect of trucking on the environment, particularly as part of the debate on global warming, so many countries are lowering limits on truck CO2 emissions.
According to a 1995 U.S. government estimate, the energy cost of carrying one ton of freight a distance of one kilometer averages 337 kJ for water, 221 kJ for rail, 2,000 kJ for trucks, and nearly 13,000 kJ for air transport. Many environmental organizations favor laws and incentives to encourage the switch from road to rail, especially in Europe.
The European Parliament is moving to ensure that charges on heavy-goods vehicles should be based in part on the air and noise pollution they produce and the congestion they cause, according to legislation approved by the Transport Committee. The Eurovignette scheme has been proposed, whereby new charges would be potentially levied against things such as noise and air pollution and also weight related damages from the lorries themselves.
A 60-ton tractor & trailer at 80 km/h needs 168 kW : 41% to overcome the rolling resistance, 38% for the aerodynamic drag, 9% for the auxiliaries, 7% for the driveline & tire and 6% is lost in uphill/downhill hysteresis.

Operator health and safety

A truck cab is a hazard control that protects the truck operator from hazardous airborne pollutants. As an enclosure, it is an example of an engineering control. Enclosed operator cabs have been used on agriculture, mining, and construction vehicles for several decades. Most modern day enclosed cabs have heating, ventilation, and air conditioning systems for primarily maintaining a comfortable temperature and providing breathable air for their occupants. Various levels of filtration can be incorporated into the HVAC system to remove airborne pollutants such as dusts, diesel particulate matter, and other aerosols.
Two key elements of an effective environmental enclosure are a good filtration system and an enclosure with good integrity. It is recommended that a filtration system filter out at least 95% or greater of airborne respirable aerosols from the intake airflow, with an additional recirculation filtering component for the inside air. Good enclosure integrity is also needed to achieve positive pressure to prevent wind-driven aerosol penetration into the enclosure, as well as to minimize air leakage around the filtration system. Test methods and mathematical modeling of environmental enclosures are also beneficial for quantifying and optimizing filtration system designs, as well as maintaining optimum protection factor performance for enclosure occupants.

Operations issues

Taxes

Commercial trucks in the US pay higher road use taxes on a state level than other road vehicles, and are subject to extensive regulation. A few reasons commercial trucks pay higher road use taxes: they are bigger and heavier than most other vehicles, and cause more wear and tear per hour on roadways; and trucks and their drivers are on the road for more hours per day. Rules on use taxes differ among jurisdictions.

Damage to pavement

The life of a pavement is measured by the number of passes of a vehicle axle. It may be evaluated using the Load Equivalency Factor, which states that the damage by the pass of a vehicle axle is proportional to the 4th power of the weight, so a ten-ton axle consumes 10,000 times the life of the pavement as a one-ton axle. For that reason, loaded trucks cost the same as thousands of cars in pavement costs, and are subject to higher taxes and highway tolls.

Commercial insurance

Primary liability insurance coverage protects the truck from damage or injuries to other people as a result of a truck accident. This truck insurance coverage is mandated by U.S. state and federal agencies, and proof of coverage is required to be sent to them. Interstate trucks in the U.S. are required to have a minimum of $75,000 in liability insurance. This includes motor carriers operating vehicles with a gross weight rating in excess of . All motor carriers operating vehicles transporting materials classified as hazardous, and which have a gross weight rating in excess of must have a minimum of $1,000,000 in liability insurance. All motor carriers operating vehicles such as hopper-type cargo vehicles or tankers with a capacity in excess of must have a minimum of $5,000,000 in liability insurance. Pricing is dependent on region, driving records, and history of the trucking operation.
Motor truck cargo insurance protects the transporter for his responsibility in the event of damaged or lost freight. The policy is purchased with a maximum load limit per vehicle. Cargo insurance coverage limits can range from $10,000 to $100,000 or more. Pricing for this insurance is mainly dependent on the type of cargo being hauled.

Safety

Trucking accidents

In 2002 and 2004, there were over 5,000 fatalities related to trucking accidents in the United States. The trucking industry has since made significant efforts in increasing safety regulations. In 2008, the industry had successfully lowered the fatality rate to just over 4,000 deaths, but trucking accidents are still an issue that causes thousands of deaths and injuries each year. Approximately 6,000 trucking accident fatalities occur annually in the United States. Fatalities are not the only issue caused by trucking accidents. Here are some of the environmental issues that arise with trucking accidents:
Following increased pressure from The Times "Cities Fit For Cycling" campaign and from other media in Spring 2012, warning signs are now displayed on the backs of many HGVs. These signs are directed against a common type of accident which occurs when the large vehicle turns left at a junction: a cyclist trying to pass on the nearside can be crushed against the HGV's wheels, especially if the driver cannot see the cyclist. The signs, such as the winning design of the launched in March 2012, advocate extra care when passing a large vehicle on the nearside.

HGV safety in the EU

In-vehicle speed limitation is required applying a 90 km/h limit to commercial vehicles over 3.5 tonnes.
Front, side, and rear underrun protection is required on commercial vehicles over 3.5 tonnes.
Trucks must be fitted with blind-spot mirrors that give drivers a wider field of vision than conventional mirrors.