Mechanically, Nb3Sn is extremely brittle and thus cannot be easily drawn into a wire, which is necessary for winding superconducting magnets. To overcome this, wire manufacturers typically draw down composite wires containing ductile precursors. The "internal tin" process includes separate alloys of Nb, Cu and Sn. The "bronze" process contains Nb in a copper–tin bronze matrix. With both processes the strand is typically drawn to final size and coiled into a solenoid or cable before heat treatment. It is only during the heat treatment that the Sn reacts with the Nb to form the brittle, superconducting niobium–tin compound. The powder-in-tube process is also used. The high field section of modern NMR magnets are composed of niobium–tin wire.
Strain effects
Inside a magnet the wires are subjected to high Lorentz forces as well as thermal stresses during cooling. Any strain in the niobium tin causes a decrease in the superconducting performance of the material, and can cause the brittle material to fracture. Because of this, the wires need to be as stiff as possible. The Young’s modulus of niobium tin is around 140 GPa at room temperature. However, the stiffness drops down to as low as 50 GPa when the material is cooled below. Engineers must therefore find ways of improving the strength of the material. Strengthening fibers are often incorporated in the composite niobium tin wires to increase the their stiffness. Common strengthening materials include: Inconel, stainless steel, Molybdenum, and Tantalum because of their high stiffness at cryogenic temperatures. Since the thermal expansion coefficients of the matrix, fiber, and niobium tin are all different, significant amounts of strain can be generated after the wire is annealed and cooled all the way down to operating temperatures. This strain is referred to as the pre-strain in the wire. Since any strain in the niobium tin generally decreases the superconducting performance of the material, a proper combination of materials must be used to minimize this value. The pre-strain in a composite wire can be calculated by the formula where εm is the pre-strain, ΔL/Lc and ΔL/Lf are changes in length due to thermal expansion of the niobium tin conduit and strengthening fiber respectively; Vc, Vf, Vcu, and Vbz are the volume fractions of conduit, fiber, copper, and bronze; σcu,y, and σbz,y are the yield stresses of copper and bronze; and Ec, and Ef are the Young’s modulus of the conduit and the fiber. Since the copper and bronze matrix deforms plastically during cooldown, they apply a constant stress equal to their yield stress. The conduit and fiber; however, deform elastically by design. Commercial superconductors manufactured by the bronze process generally have a pre-strain value around 0.2% to 0.4%. The so called strain effect causes a reduction in the superconducting properties of many materials including niobium tin. The critical strain, the maximum allowable strain over which superconductivity is lost, is given by the formula where εc is the critical strain, εco is a material dependent parameter equal to 1.5% in tension for niobium tin, B is the applied magnetic field, and Bc2m is the maximum of the material. Strain in the niobium tin causes tetragonal distortions in the crystal lattice, which changes the electron-phonon interaction spektrum. This is equivalent to an increase in disorder in the A15 crystal structure. At high enough strain, around 1%, the niobium tin conduit will develop fractures and the current carrying capability of the wire will be irreversibly damaged. In most circumstances, except for high field conditions, the niobium tin conduit will fracture before the critical strain is reached.
History
Nb3Sn was discovered to be a superconductor in 1954, one year after the discovery of V3Si, the first example of an A3B superconductor. In 1961 it was discovered that niobium–tin still exhibits superconductivity at large currents and strong magnetic fields, thus becoming the first known material to support the high currents and fields necessary for making useful high-power magnets and electric powermachinery.
Notable uses
The central solenoid and toroidal field superconducting magnets for the planned experimental ITERfusion reactor use niobium–tin as a superconductor. The central solenoid coil will produce a field of. The toroidal field coils will operate at a maximum field of 11.8 T. Estimated use is of Nb3Sn strands and 250 metric tonnes of NbTi strands. At the Large Hadron Collider at CERN, extra-strong quadrupole magnets made with niobium–tin are being installed in key points of the accelerator between late 2018 and early 2020. Niobium tin had been purposed since 1986 as an alternative to niobium-titanium, since they allowed coolants less complex than superfluid helium. This option was finally not pursued in order to avoid delays while competing with the then-planned US-led Superconducting Super Collider.
