Sodium borohydride


Sodium borohydride, also known as sodium tetrahydridoborate and sodium tetrahydroborate, is an inorganic compound with the formula NaBH4. This white solid, usually encountered as a powder, is a reducing agent that finds application in chemistry, both in the laboratory and on an industrial scale. It has been tested as pretreatment for pulping of wood, but is too costly to be commercialized. The compound is soluble in alcohols, certain ethers, and water, although it slowly hydrolyzes.
The compound was discovered in the 1940s by H. I. Schlesinger, who led a team seeking volatile uranium compounds. Results of this wartime research were declassified and published in 1953.

Properties

Sodium borohydride is an odorless white to gray-white microcrystalline powder that often forms lumps. It can be purified by recrystallization from warm diglyme. Sodium borohydride is soluble in protic solvents such as water and lower alcohols. It also reacts with these protic solvents to produce H2; however, these reactions are fairly slow. Complete decomposition of a methanol solution requires nearly 90 min at 20 °C. It decomposes in neutral or acidic aqueous solutions, but is stable at pH 14.

Structure

NaBH4 is a salt, consisting of the tetrahedral anion. The solid is known to exist as three polymorphs: α, β and γ. The stable phase at room temperature and pressure is α-NaBH4, which is cubic and adopts an NaCl-type structure, in the Fm3m space group. At a pressure of 6.3 GPa, the structure changes to the tetragonal β-NaBH4 and at 8.9 GPa, the orthorhombic γ-NaBH4 becomes the most stable.

α-NaBH4
β-NaBH4
γ-NaBH4

Synthesis and handling

For commercial NaBH4 production, the Brown-Schlesinger process and the Bayer process are the most popular methods. In the Brown-Schlesinger process Sodium borohydride is industrially prepared from sodium hydride and trimethyl borate at 250–270 °C:
Millions of kilograms are produced annually, far exceeding the production levels of any other hydride reducing agent. Sodium borohydride can also be produced by the action of NaH on powdered borosilicate glass.
Different from it, the Bayer process is based on the reaction among borax, Na, H2, and silicon oxide at 700 °C producing sodium borohydride and sodium silicate
There is currently an effort to modify the Bayer Process by employing the less expensive reducing metal magnesium in place of sodium. Reactions such as:
and
are promising modifications to the Bayer Process, but have not been developed far enough to exhibit both high yield and fast reaction rates.

Reactivity

NaBH4 reduces many organic carbonyls, depending on the precise conditions. Most typically, it is used in the laboratory for converting ketones and aldehydes to alcohols. It efficiently reduces acyl chlorides, anhydrides, α-hydroxylactones, thioesters, and imines at room temperature or below. It reduces esters slowly and inefficiently with excess reagent and/or elevated temperatures, while carboxylic acids and amides are not reduced at all. NaBH4 reacts with water and alcohols, with evolution of hydrogen gas and formation of the borate salt, the reaction being especially fast at low pH.
Nevertheless, an alcohol, often methanol or ethanol, is generally the solvent of choice for sodium borohydride reductions of ketones and aldehydes. The mechanism of ketone and aldehyde reduction has been scrutinized by kinetic studies, and contrary to popular depictions in textbooks, the mechanism does not involve a 4-membered transition state like alkene hydroboration, or a six-membered transition state involving a molecule of the alcohol solvent. Hydrogen-bonding activation is required, as no reduction occurs in an aprotic solvent like diglyme. However, the rate order in alcohol is 1.5, while carbonyl compound and borohydride are both first order, suggesting a mechanism more complex than one involving a six-membered transition state that includes only a single alcohol molecule. It was suggested that the simultaneous activation of the carbonyl compound and borohydride occurs, via interaction with the alcohol and alkoxide ion, respectively, and that the reaction proceeds through an open transition state.
α,β-Unsaturated ketones tend to be reduced by NaBH4 in a 1,4-sense, although mixtures are often formed. Addition of cerium chloride as an additive greatly improves the selectivity for 1,2-reduction of unsaturated ketones. α,β-Unsaturated esters also undergo 1,4-reduction in the presence of NaBH4.
Many other hydride reagents are more strongly reducing. These usually involve replacing hydride with alkyl groups, such as lithium triethylborohydride and L-selectride, or replacing B with Al. Variations in the counterion also affect the reactivity of the borohydride.
The reactivity of NaBH4 can be enhanced or augmented by a variety of compounds. Oxidation with iodine in tetrahydrofuran gives the borane–tetrahydrofuran complex, which can reduce carboxylic acids. Likewise, the NaBH4-MeOH system, formed by the addition of methanol to sodium borohydride in refluxing THF, reduces esters to the corresponding alcohols. Mixing water or an alcohol with the borohydride converts some of it into unstable hydride ester, which is more efficient at reduction, but the reductant eventually decomposes spontaneously to produce hydrogen gas and borates. The same reaction can also occur intramolecularly: an α-ketoester converts into a diol, since the alcohol produced attacks the borohydride to produce an ester of the borohydride, which then reduces the neighboring ester. The combination of NaBH4 with carboxylic acids results in the formation of acyloxyborohydride species, such as STAB. These can perform a variety of reductions not normally associated with borohydride chemistry, such as alcohols to hydrocarbons and nitriles to primary amines.

Coordination chemistry

BH4 is a ligand for metal ions. Such borohydride complexes are often prepared by the action of NaBH4 on the corresponding metal halide. One example is the titanocene derivative:

Hydrogen source

In the presence of metal catalysts, sodium borohydride releases hydrogen. Exploiting this reactivity, sodium borohydride is used in prototypes of the direct borohydride fuel cell. The hydrogen is generated for a fuel cell by catalytic decomposition of the aqueous borohydride solution:

Applications

The principal application of sodium borohydride is the production of sodium dithionite from sulfur dioxide: Sodium dithionite is used as a bleaching agent for wood pulp and in the dyeing industry.
Sodium borohydride reduces aldehydes and ketones to give the related alcohols. This reaction is used in the production of various antibiotics including chloramphenicol, dihydrostreptomycin, and thiophenicol. Various steroids and vitamin A are prepared using sodium borohydride in at least one step.
Sodium borohydride has been considered as a solid state hydrogen storage candidate. Although practical temperatures and pressures for hydrogen storage have not been achieved, in 2012 a core–shell nanostructure of sodium borohydride was used successfully to store, release and reabsorb hydrogen under moderate conditions.
Sodium borohydride can be used to reduce foxing in old books and documents.

Safety

Sodium borohydride is a source of basic borate salts which can be corrosive, and hydrogen or diborane, which are both flammable. Spontaneous ignition can result from solution of sodium borohydride in dimethylformamide.