Screw thread


A screw thread, often shortened to thread, is a helical structure used to convert between rotational and linear movement or force. A screw thread is a ridge wrapped around a cylinder or cone in the form of a helix, with the former being called a straight thread and the latter called a tapered thread. A screw thread is the essential feature of the screw as a simple machine and also as a threaded fastener.
The mechanical advantage of a screw thread depends on its lead, which is the linear distance the screw travels in one revolution. In most applications, the lead of a screw thread is chosen so that friction is sufficient to prevent linear motion being converted to rotary, that is so the screw does not slip even when linear force is applied, as long as no external rotational force is present. This characteristic is essential to the vast majority of its uses. The tightening of a fastener's screw thread is comparable to driving a wedge into a gap until it sticks fast through friction and slight elastic deformation.

Applications

Screw threads have several applications:
In all of these applications, the screw thread has two main functions:

Gender

Every matched pair of threads, external and internal, can be described as male and female. For example, a screw has male threads, while its matching hole has female threads. This property is called gender.

Handedness

The helix of a thread can twist in two possible directions, which is known as handedness. Most threads are oriented so that the threaded item, when seen from a point of view on the axis through the center of the helix, moves away from the viewer when it is turned in a clockwise direction, and moves towards the viewer when it is turned counterclockwise. This is known as a right-handed thread, because it follows the right hand grip rule. Threads oriented in the opposite direction are known as left-handed.
By common convention, right-handedness is the default handedness for screw threads. Therefore, most threaded parts and fasteners have right-handed threads. Left-handed thread applications include:
The cross-sectional shape of a thread is often called its form or threadform. It may be square, triangular, trapezoidal, or other shapes. The terms form and threadform sometimes refer to all design aspects taken together, but commonly refer to the standardized geometry used by the screw. Major categories of threads include machine threads, material threads, and power threads.
Most triangular threadforms are based on an isosceles triangle. These are usually called V-threads or vee-threads because of the shape of the letter V. For 60° V-threads, the isosceles triangle is, more specifically, equilateral. For buttress threads, the triangle is.
The theoretical triangle is usually to varying degrees. A V-thread in which there is no truncation is called a sharp V-thread. Truncation occurs for practical reasons—the thread-cutting or thread-forming tool cannot practically have a perfectly sharp point, and truncation is desirable anyway, because otherwise:
In ball screws, the male-female pairs have bearing balls in between. Roller screws use conventional thread forms and threaded rollers instead of balls.

Angle

The included angle characteristic of the cross-sectional shape is often called the thread angle. For most V-threads, this is standardized as 60 degrees, but any angle can be used.
The cross section to measure this angle lies on a plane which includes the axis of the cylinder or cone on which the thread is produced.

Lead, pitch, and starts

Lead and pitch are closely related concepts. They can be confused because they are the same for most screws. Lead is the distance along the screw's axis that is covered by one complete rotation of the screw. Pitch is the distance from the crest of one thread to the next. Because the vast majority of screw threadforms are single-start threadforms, their lead and pitch are the same. Single-start means that there is only one "ridge" wrapped around the cylinder of the screw's body. Each time that the screw's body rotates one turn, it has advanced axially by the width of one ridge. "Double-start" means that there are two "ridges" wrapped around the cylinder of the screw's body. Each time that the screw's body rotates one turn, it has advanced axially by the width of two ridges. Another way to express this is that lead and pitch are parametrically related, and the parameter that relates them, the number of starts, very often has a value of 1, in which case their relationship becomes equality. In general, lead is equal to pitch times the number of starts.
Whereas metric threads are usually defined by their pitch, that is, how much distance per thread, inch-based standards usually use the reverse logic, that is, how many threads occur per a given distance. Thus, inch-based threads are defined in terms of threads per inch. Pitch and TPI describe the same underlying physical property—merely in different terms. When the inch is used as the unit of measurement for pitch, TPI is the reciprocal of pitch and vice versa. For example, a -20 thread has 20 TPI, which means that its pitch is inch.
As the distance from the crest of one thread to the next, pitch can be compared to the wavelength of a wave. Another wave analogy is that pitch and TPI are inverses of each other in a similar way that period and frequency are inverses of each other.

Coarse versus fine

Coarse threads are those with larger pitch, and fine threads are those with smaller pitch. Coarse threads have a larger threadform relative to screw diameter, where fine threads have a smaller threadform relative to screw diameter. This distinction is analogous to that between coarse teeth and fine teeth on a saw or file, or between coarse grit and fine grit on sandpaper.
The common V-thread standards include a coarse pitch and a fine pitch for each [|major diameter]. For example, -13 belongs to the UNC series and -20 belongs to the UNF series. Similarly, M10 as per ISO 261 has a coarse thread version at 1.5 mm pitch and a fine thread version at 1.25 mm pitch.
The term coarse here does not mean lower quality, nor does the term fine imply higher quality. The terms when used in reference to screw thread pitch have nothing to do with the tolerances used or the amount of craftsmanship, quality, or cost. They simply refer to the size of the threads relative to the screw diameter.
Coarse threads are more resistant to stripping and cross threading because they have greater flank engagement. Coarse threads install much faster as they require fewer turns per unit length. Finer threads are stronger as they have a larger stress area for the same diameter thread. Fine threads are less likely to vibrate loose as they have a smaller helix angle and allow finer adjustment. Finer threads develop greater preload with less tightening torque.

Diameters

There are three characteristic diameters of threads: major diameter, minor diameter, and pitch diameter: Industry standards specify minimum and maximum limits for each of these, for all recognized thread sizes. The minimum limits for external, and the maximum limits for internal, thread sizes are there to ensure that threads do not strip at the tensile strength limits for the parent material. The minimum limits for internal, and maximum limits for external, threads are there to ensure that the threads fit together.

Major diameter

The major diameter of threads is the larger of two extreme diameters delimiting the height of the thread profile, as a cross-sectional view is taken in a plane containing the axis of the threads. For a screw, this is its outside diameter. The major diameter of a nut may not be directly measured, but it may be tested with go/no-go gauges.
The major diameter of external threads is normally smaller than the major diameter of the internal threads, if the threads are designed to fit together. But this requirement alone does not guarantee that a bolt and a nut of the same pitch would fit together: the same requirement must separately be made for the minor and pitch diameters of the threads. Besides providing for a clearance between the crest of the bolt threads and the root of the nut threads, one must also ensure that the clearances are not so excessive as to cause the fasteners to fail.

Minor diameter

The minor diameter is the lower extreme diameter of the thread. Major diameter minus minor diameter, divided by two, equals the height of the thread. The minor diameter of a nut is its inside diameter. The minor diameter of a bolt can be measured with go/no-go gauges or, directly, with an optical comparator.
As shown in the figure at right, threads of equal pitch and angle that have matching minor diameters, with differing major and pitch diameters, may appear to fit snugly, but only do so radially; threads that have only major diameters matching could also be visualized as not allowing radial movement. The reduced material condition, due to the unused spaces between the threads, must be minimized so as not to overly weaken the fasteners.

Pitch diameter

The pitch diameter of a particular thread, internal or external, is the diameter of a cylindrical surface, axially concentric to the thread, which intersects the thread flanks at equidistant points, when viewed in a cross-sectional plane containing the axis of the thread, the distance between these points being exactly one half the pitch distance. Equivalently, a line running parallel to the axis and a distance D2 away from it, the "PD line," slices the sharp-V form of the thread, having flanks coincident with the flanks of the thread under test, at exactly 50% of its height. We have assumed that the flanks have the proper shape, angle, and pitch for the specified thread standard. It is generally unrelated to the major and minor diameters, especially if the crest and root truncations of the sharp-V form at these diameters are unknown. Everything else being ideal, D2, D, & D1, together, would fully describe the thread form. Knowledge of PD determines the position of the sharp-V thread form, the sides of which coincide with the straight sides of the thread flanks: e.g., the crest of the external thread would truncate these sides a radial displacement D − D2 away from the position of the PD line.
Provided that there are moderate non-negative clearances between the root and crest of the opposing threads, and everything else is ideal, if the pitch diameters of a screw and nut are exactly matched, there should be no play at all between the two as assembled, even in the presence of positive root-crest clearances. This is the case when the flanks of the threads come into intimate contact with one another, before the roots and crests do, if at all.
However, this ideal condition would in practice only be approximated and would generally require wrench-assisted assembly, possibly causing the galling of the threads. For this reason, some allowance, or minimum difference, between the PDs of the internal and external threads has to generally be provided for, to eliminate the possibility of deviations from the ideal thread form causing interference and to expedite hand assembly up to the length of engagement. Such allowances, or fundamental deviations, as ISO standards call them, are provided for in various degrees in corresponding classes of fit for ranges of thread sizes. At one extreme, no allowance is provided by a class, but the maximum PD of the external thread is specified to be the same as the minimum PD of the internal thread, within specified tolerances, ensuring that the two can be assembled, with some looseness of fit still possible due to the margin of tolerance. A class called interference fit may even provide for negative allowances, where the PD of the screw is greater than the PD of the nut by at least the amount of the allowance.
The pitch diameter of external threads is measured by various methods:
The way in which male and female fit together, including play and friction, is classified in thread standards. Achieving a certain class of fit requires the ability to work within tolerance ranges for dimension and surface finish. Defining and achieving classes of fit are important for interchangeability. Classes include 1, 2, 3 ; A and B ; and various systems such as H and D limits.

Tolerance classes

Thread limit

Thread limit or pitch diameter limit is a standard used for classifying the tolerance of the thread pitch diameter for taps. For imperial, H or L limits are used which designate how many units of 0.0005 inch over or undersized the pitch diameter is from its basic value, respectively. Thus a tap designated with an H limit of 3, denoted H3, would have a pitch diameter 0.0005 × 3 = 0.0015 inch larger than base pitch diameter and would thus result in cutting an internal thread with a looser fit than say an H2 tap. Metric uses D or DU limits which is the same system as imperial, but uses D or DU designators for over and undersized respectively, and goes by units of.
Generally taps come in the range of H1 to H5 and rarely L1.
The pitch diameter of a thread is measured where the radial cross section of a single thread equals half the pitch, for example: 16 pitch thread = in = 0.0625in the pitch actual pitch diameter of the thread is measured at the radial cross section measures 0.03125in.

Standardization and interchangeability

To achieve a predictably successful mating of male and female threads and assured interchangeability between males and between females, standards for form, size, and finish must exist and be followed. [|Standardization of threads] is discussed below.

Thread depth

Screw threads are almost never made perfectly sharp, but instead are truncated, yielding a final thread depth that can be expressed as a fraction of the pitch value. The UTS and ISO standards codify the amount of truncation, including tolerance ranges.
A perfectly sharp 60° V-thread will have a depth of thread equal to 0.866 of the pitch. This fact is intrinsic to the geometry of an equilateral triangle — a direct result of the basic trigonometric functions. It is independent of measurement units. However, UTS and ISO threads are not sharp threads. The major and minor diameters delimit truncations on either side of the sharp V.
The nominal diameter of Metric and Unified threads is the theoretical major diameter of the male thread, which is truncated by of the pitch from the dimension over the tips of the "fundamental" triangles. The resulting flats on the crests of the male thread are theoretically one eighth of the pitch wide, although the actual geometry definition has more variables than that. A full UTS or ISO thread has a height of around 0.65p.
Threads can be truncated a bit more, yielding thread depths of 60% to 75% of the 0.65p value. For example, a 75% thread sacrifices only a small amount of strength in exchange for a significant reduction in the force required to cut the thread. The result is that tap and die wear is reduced, the likelihood of breakage is lessened and higher cutting speeds can often be employed.
This additional truncation is achieved by using a slightly larger in the case of female threads, or by slightly reducing the diameter of the threaded area of workpiece in the case of male threads, the latter effectively reducing the thread's major diameter. In the case of female threads, tap drill charts typically specify sizes that will produce an approximate 75% thread. A 60% thread may be appropriate in cases where high tensile loading will not be expected. In both cases, the pitch diameter is not affected. The balancing of truncation versus thread strength is similar to many engineering decisions involving the strength, weight and cost of material, as well as the cost to machine it.

Taper

Tapered threads are used on fasteners and pipe. A common example of a fastener with a tapered thread is a wood screw.
The threaded pipes used in some plumbing installations for the delivery of fluids under pressure have a threaded section that is slightly conical. Examples are the NPT and BSP series. The seal provided by a threaded pipe joint is created when a tapered externally threaded end is tightened into an end with internal threads. Normally a good seal requires the application of a separate sealant into the joint, such as thread seal tape, or a liquid or paste pipe sealant such as pipe dope, however some threaded pipe joints do not require a separate sealant.

History

The screw thread concept seems to have occurred first to Archimedes, who briefly wrote on spirals as well as designed several simple devices applying the screw principle. Leonardo da Vinci understood the screw principle, and left drawings showing how threads could be cut by machine. In the 1500s, screws appeared in German watches, and were used to fasten suits of armor. In 1569 Besson invented the screw-cutting lathe, but the method did not gain traction and screws continued to be made largely by hand for another 150 years. In the 1800s, screw manufacturing began in England during the Industrial Revolution. In these times, there was no such thing as standardization. The bolts made by one manufacturer would not fit the nuts of another.

Standardization

of screw threads has evolved since the early nineteenth century to facilitate compatibility between different manufacturers and users. The standardization process is still ongoing; in particular there are still competing metric and inch-sized thread standards widely used. Standard threads are commonly identified by short letter codes which also form the prefix of the standardized designations of individual threads.
Additional product standards identify preferred thread sizes for screws and nuts, as well as corresponding bolt head and nut sizes, to facilitate compatibility between spanners and other tools.

ISO standard threads

The most common threads in use are the ISO metric screw threads for most purposes and BSP threads for pipes.
These were standardized by the International Organization for Standardization in 1947. Although metric threads were mostly unified in 1898 by the International Congress for the standardization of screw threads, separate metric thread standards were used in France, Germany, and Japan, and the Swiss had a set of threads for watches.

Other current standards

In particular applications and certain regions, threads other than the ISO metric screw threads remain commonly used, sometimes because of special application requirements, but mostly for reasons of backward compatibility:
The first historically important intra-company standardization of screw threads began with Henry Maudslay around 1800, when the modern screw-cutting lathe made interchangeable V-thread machine screws a practical commodity. During the next 40 years, standardization continued to occur on the intra- and inter-company levels. No doubt many mechanics of the era participated in this zeitgeist; Joseph Clement was one of those whom history has noted. In 1841, Joseph Whitworth created a design that, through its adoption by many British railroad companies, became a national standard for the United Kingdom called British Standard Whitworth. During the 1840s through 1860s, this standard was often used in the United States and Canada as well, in addition to myriad intra- and inter-company standards. In April 1864, William Sellers presented a paper to the Franklin Institute in Philadelphia, proposing a new standard to replace the US' poorly standardized screw thread practice. Sellers simplified the Whitworth design by adopting a thread profile of 60° and a flattened tip. The 60° angle was already in common use in America, but Sellers's system promised to make it and all other details of threadform consistent.
The Sellers thread, easier for ordinary machinists to produce, became an important standard in the U.S. during the late 1860s and early 1870s, when it was chosen as a standard for work done under U.S. government contracts, and it was also adopted as a standard by highly influential railroad industry corporations such as the Baldwin Locomotive Works and the Pennsylvania Railroad. Other firms adopted it, and it soon became a national standard for the U.S., later becoming generally known as the United States Standard thread. Over the next 30 years the standard was further defined and extended and evolved into a set of standards including National Coarse, National Fine, and National Pipe Taper. Meanwhile, in Britain, the British Association screw threads were also developed and refined.
During this era, in continental Europe, the British and American threadforms were well known, but also various metric thread standards were evolving, which usually employed 60° profiles. Some of these evolved into national or quasi-national standards. They were mostly unified in 1898 by the International Congress for the standardization of screw threads at Zurich, which defined the new international metric thread standards as having the same profile as the Sellers thread, but with metric sizes. Efforts were made in the early 20th century to convince the governments of the U.S., UK, and Canada to adopt these international thread standards and the metric system in general, but they were defeated with arguments that the capital cost of the necessary retooling would drive some firms from profit to loss and hamper the economy.
Sometime between 1912 and 1916, the Society of Automobile Engineers created an "SAE series" of screw thread sizes reflecting parentage from earlier USS and ASME standards.
During the late 19th and early 20th centuries, engineers found that ensuring the reliable interchangeability of screw threads was a multi-faceted and challenging task that was not as simple as just standardizing the major diameter and pitch for a certain thread. It was during this era that more complicated analyses made clear the importance of variables such as pitch diameter and surface finish.
A tremendous amount of engineering work was done throughout World War I and the following interwar period in pursuit of reliable interchangeability. Classes of fit were standardized, and new ways of generating and inspecting screw threads were developed. Therefore, in theory, one might expect that by the start of World War II, the problem of screw thread interchangeability would have already been completely solved. Unfortunately, this proved to be false. Intranational interchangeability was widespread, but international interchangeability was less so. Problems with lack of interchangeability among American, Canadian, and British parts during World War II led to an effort to unify the inch-based standards among these closely allied nations, and the Unified Thread Standard was adopted by the Screw Thread Standardization Committees of Canada, the United Kingdom, and the United States on November 18, 1949 in Washington, D.C., with the hope that they would be adopted universally. UTS consists of Unified Coarse, Unified Fine, Unified Extra Fine and Unified Special. The standard was widely taken up in the UK, although a small number of companies continued to use the UK's own British standards for Whitworth, British Standard Fine and British Association microscrews.
However, internationally, the metric system was eclipsing inch-based measurement units. In 1947, the ISO was founded; and in 1960, the metric-based International System of Units was created. With continental Europe and much of the rest of the world turning to SI and ISO metric screw thread, the UK gradually leaned in the same direction. The ISO metric screw thread is now the standard that has been adopted worldwide and is slowly displacing all former standards, including UTS. In the U.S., where UTS is still prevalent, over 40% of products contain at least some ISO metric screw threads. The UK has completely abandoned its commitment to UTS in favour of ISO metric threads, and Canada is in between. Globalization of industries produces market pressure in favor of phasing out minority standards. A good example is the automotive industry; U.S. auto parts factories long ago developed the ability to conform to the ISO standards, and today very few parts for new cars retain inch-based sizes, regardless of being made in the U.S.
Even today, over a half century since the UTS superseded the USS and SAE series, companies still sell hardware with designations such as "USS" and "SAE" to convey that it is of inch sizes as opposed to metric. Most of this hardware is in fact made to the UTS, but the labeling and cataloging terminology is not always precise.

Engineering drawing

In American engineering drawings, ANSI Y14.6 defines standards for indicating threaded parts. Parts are indicated by their nominal diameter, pitch, and the class of fit for the thread. For example, “.750-10UNC-2A” is male with a nominal major diameter of 0.750 inches, 10 threads per inch, and a class-2 fit; “.500-20UNF-1B” would be female with a 0.500-inch nominal major diameter, 20 threads per inch, and a class-1 fit. An arrow points from this designation to the surface in question.

Generation

There are many ways to generate a screw thread, including the traditional subtractive types ; newer additive techniques; and combinations thereof.

Inspection

Another common inspection point is the straightness of a bolt or screw. This topic comes up often when there are assembly issues with predrilled holes as the first troubleshooting point is to determine if the fastener or the hole is at fault. ASME B18.2.9 "Straightness Gage and Gaging for Bolts and Screws" was developed to address this issue. Per the scope of the standard, it describes the gage and procedure for checking bolt and screw straightness at maximum material condition and provides default limits when not stated in the applicable product standard.