Mask data preparation, also known as layout post processing, is the procedure of translating a file containing the intended set of polygons from an integrated circuit layout into set of instructions that a photomask writer can use to generate a physical mask. Typically, amendments and additions to the chip layout are performed in order to convert the physical layout into data for mask production. Mask data preparation requires an input file which is in a GDSII or OASIS format, and produces a file that is in a proprietary format specific to the mask writer.
MDP procedures
Although historically converting the physical layout into data for mask production was relatively simple, more recent MDP procedures require various procedures:
Chip finishing which includes custom designations and structures to improve manufacturability of the layout. Examples of the latter are a seal ring and filler structures.
Producing a reticle layout with test patterns and alignment marks.
Special considerations in each of these steps must also be made to mitigate the negative affects associated with the enormous amounts of data they can produce; too much data can sometimes become a problem for the mask writer to be able to create a mask in a reasonable amount of time.
Reticle layout
When a chip series is to be manufactured, the individual die is instantiated several times in the form of a matrix to produce what is termed the reticle layout. This reticle layout consists of vertical and horizontal scribe lines that separate the individual dies that have been placed in a matrix format. The size of this matrix depends on the maximum exposable surface area based on the reticle size.
Mask fracturing
MDP usually involves mask fracturing where complex polygons are translated into simpler shapes, often rectangles and trapezoids, that can be handled by the mask writing hardware. Because mask fracturing is such a common procedure within the whole MDP, the term fracture, used as a noun, is sometimes used inappropriately in place of the term mask data preparation. The term fracture does however accurately describe that sub-procedure of MDP.
