Maanshan Nuclear Power Plant


The Maanshan Nuclear Power Plant is a nuclear power plant located near South Bay, Hengchun, Pingtung County, Taiwan. The plant is Taiwan's third nuclear power plant and second-largest in generation capacity. The expected lifespan of this plant is 60 years.

Generation

Each unit at Maanshan is a three-loop Westinghouse PWR with three Westinghouse type F steam generators. Each steam generator has 5626 U-bend tubes made of thermally treated Inconel 600 alloy. The power plant can generate 15 TWh of electricity per year.

Events

1985

On a turbine blade failure at Maanshan Unit 1 led to a fire and reactor trip. When the blades failed, the resulting turbine imbalance allowed hydrogen and seal oil to escape from the generator. It took approximately 2 hours for the fire to be extinguished, but no systems critical to safe operation and shutdown were affected. The subsequent repairs were so extensive that Unit 1 did not come back on-line for 11 months. The natural frequency of torsional vibration was 120 Hz, approximately twice that of the electrical frequency, so the resulting resonant vibration led to blade failure.

1988

On , one control rod assembly was found to be not fully inserted following a reactor trip at Unit 1. Subsequent rod drop tests showed the rod assembly stuck at or above the same not-fully-inserted position, leading to removal and examination of the rod assembly. The examination showed several rods were cracked, which were later determined to result from volumetric growth of the hafnium neutron absorber and differential thermal expansion. Taipower later replaced all hafnium-containing rods with a different alloy to resolve the issue.

2001

Unit 1 suffered a station blackout on when grid instability caused a loss of offsite power and both of the emergency diesel generator trains failed to start. Both units had tripped off-line the prior day due to instability in the 345 kV offsite power transmission line, caused by salt-bearing seasonal sea smog. The 4.16 kV essential bus was transferred to the 161 kV offsite power line, but the 161 kV line was lost soon afterwards. The "A" train emergency diesel generator started but was unable to supply power due to a bus grounding fault, and the "B" train diesel generator lost power to its exciter, resulting in a loss of power to both 4.16 kV essential busses lost power. Service to these busses was not restored for over two hours, when a swing diesel generator was brought to service.
At the time, this was considered the most notable event in the history of nuclear generation in Taiwan. Neither unit was allowed to restart until the root causes were identified and corrective actions applied, as the same conditions could have occurred at Unit 2.

2005

During the normal full operation of the power plant on ', Unit 2 reactor scram was initiated followed by a main turbine trip. A universal logic card in the plant's solid-state protection system malfunctioned, erroneously reporting a low-low water level condition in the steam generators. This then caused the actuation of the auxiliary feed water system and reactor protection system.
Unit 1 was operating at full power on ' when the reactor tripped on low-low water level in steam generator C. Prior to the trip, the high water level alarm in steam generator C was triggered when the water level kept rising and the main feedwater control valve did not respond to manual intervention. When control of the valve was switched to a backup system, the valve closed immediately, leading to a low-low water level condition in the steam generator before the valve could be re-opened. It was later determined the primary valve positioner had a loose mechanical connection, resulting in erroneous feedback of valve position.
While operating at reduced power in anticipation of typhoon Talim, on ', the Unit 2 main transformer differential protective relay tripped because a damaged support insulator caused one phase to flash to ground. The main transformer trip was followed by main turbine trip and then reactor scram. Following the subsequent repair work, on ', as the unit was in a hot standby condition, a water hammer occurred in one of the main steam lines. It was determined that condensed water accumulated while the unit was in warm standby with the drain valve closed. When that steam line started to supply steam to the turbine, the slug of water was pushed downstream, causing a water hammer and subsequent low steam pressure, resulting in another reactor trip.

2006

Maanshan Nuclear Power Plant was affected by the Hengchun earthquake on . Because of the vigorous vibration, the alarm at Reactor #2 was activated, forcing the operators to carry out SCRAM immediately. However, Reactor #1 was not affected and remained operational. After the emergency shutdown of Reactor #2, engineers checked the facilities at the plant and no problems had been found.

2009

On one of the 345 kV startup transformers caught fire. Water intrusion into the "B" phase bushing caused an internal arc after high internal oil pressure caused an access handhole to blow out. Since there was a separate and redundant transformer in place, plant operation was not threatened during the 35 minutes it took to extinguish the fire.

2010

The Unit 3 of the power plant was shut down on to undergo the EOC-19 outage after running in full cycle continuously, safely and stably for 539 days.

2015

One reactor of the plant was shutdown on 27 April 2015 after its auxiliary step-down transformer was caught on fire.
One reactor of the plant was shut down to undergo an overhaul from 9 November 2015 to 7 December 2015 to replace fuel rods and maintain electrical equipment. The overhaul will also include expanding the DC battery capacity for supplying emergency power for safety equipment from 8 hours to 24 hours.

2017

The plant cooling water pump experienced malfunction on 24 January 2017 causing the shutdown of the plant reactor. A safe half mechanism was activated after the trip.
On 23 July 2017, the second nuclear reactor coolant system of the plant failed and electricity generation was interrupted at 1:10 a.m. The damage was resolved the next day.