MEMS magnetic actuator


A MEMS magnetic actuator is a device that uses the microelectromechanical systems to convert an electric current into a mechanical output by employing the well-known Lorentz Force Equation or the theory of Magnetism.

Overview of MEMS

Micro-Electro-Mechanical System technology is a process technology in which mechanical and electro-mechanical devices or structures are constructed using special micro-fabrication techniques. These techniques include: bulk micro-machining, surface micro-machining, LIGA, wafer bonding, etc.
A device is considered to be a MEMS device if it satisfies the following:
For the analysis of every MEMS device, the Lumped assumption is made: that if the size of the device is far less than the characteristic length scale of the phenomenon, then there would be no spatial variations across the entire device. Modelling becomes easy under this assumption.

Operations in MEMS

The three major operations in MEMS are:
These three operations require some form of transduction schemes, the most popular ones being: piezoelectric, electrostatic, piezoresistive, electrodynamic, magnetic and magnetostrictive. The MEMS magnetic actuators use the last three schemes for their operation.

Magnetic actuation

The principle of magnetic actuation is based on the Lorentz Force Equation.
When a current-carrying conductor is placed in a static magnetic field, the field produced around the conductor interacts with the static field to produce a force. This force can be used to cause the displacement of a mechanical structure.

Governing equations and parameters

A typical MEMS actuator is shown on the right. For a single turn of circular coil, the equations that govern its operation are:
The deflection of a mechanical structure for actuation depends on certain parameters of the device. For actuation, there has to be an applied force and a restoring force. The applied force is the force represented by the equation above, while the restoring force is fixed by the spring constant of the moving structure.
The applied force depends on both the field from the coils and the magnet. The remanence value of the magnet, its volume and position from the coils all contribute to its effect on the applied Force. Whereas the number of turns of coil, its size and the amount of current passing through it determines its effect on the Applied Force. The spring constant depends on the Young's Modulus of the moving structure, and its length, width and thickness.

Magnetostrictive actuators

Magnetic actuation is not limited to the use of Lorentz force to cause a mechanical displacement. Magnetostrictive actuators can also use the theory of magnetism to bring about displacement. Materials that change their shapes when exposed to magnetic fields can now be used to drive high-reliability linear motors and actuators..
An example is a nickel rod that tends to deform when it is placed in an external magnetic field. Another example is wrapping a series of electromagnetic induction coils around a metal tube in which a Terfenol-D material is placed. The coils generate a moving magnetic field that courses wavelike down the successive windings along the stator tube. As the traveling magnetic field causes each succeeding cross section of Terfenol-D to elongate, then contract when the field is removed, the rod will actually "crawl" down the stator tube like an inchworm. Repeated propagating waves of magnetic flux will translate the rod down the tube's length, producing a useful stroke and force output. The amount of motion generated by the material is proportional to the magnetic field provided by the coil system, which is a function of the electric current. This type of motive device, which features a single moving part, is called an elastic-wave or peristaltic linear motor.

Advantages of magnetic actuators

The operation of the magnetic actuator depends on the interaction between the field from an electromagnet and a static field. To produce this static field, it is important to use the right material. In MEMS, permanent magnets have become the favorite because they have a very good scaling factor and they retain their magnetization even when there is no external field... meaning that they need not be continuously magnetized when they are in use

Integrating the magnet into the MEMS device

As earlier discussed, MEMS devices are designed and fabricated using special micro-fabrication techniques. The major challenge however for magnetic MEMS is the integration of the magnet into the MEMS device. Recent research has suggested solutions to this challenge.

Fabrication (or molding) of the magnet

There are several ways by which the magnet could be fabricated on a MEMS structure:
Each of these challenges can be mitigated or lessened by the right choice of material, choice of molding or fabrication method, and the type of device that is to be constructed.
Applications of the magnetic actuator include: the synthetic jet actuator, micro-pumps and micro-relays.