Lithium–sulfur battery


The lithium–sulfur battery is a type of rechargeable battery, notable for its high specific energy. The low atomic weight of lithium and moderate atomic weight of sulfur means that Li–S batteries are relatively light. They were used on the longest and highest-altitude unmanned solar-powered aeroplane flight by Zephyr 6 in August 2008.
Lithium–sulfur batteries may succeed lithium-ion cells because of their higher energy density and reduced cost due to the use of sulfur. Some Li–S batteries offer specific energies on the order of 500Wh/kg, significantly better than most lithium-ion batteries, which are in the range of 150250Wh/kg. Li–S batteries with up to 1,500 charge and discharge cycles have been demonstrated, but cycle life tests at commercial scale and with lean electrolyte are still needed. As of early 2014, none were commercially available. The key issue of LiS battery is the polysulfide "shuttle" effect that is responsible for the progressive leakage of active material from the cathode resulting in low life cycle of the battery. Moreover, the extremely low electrical conductivity of sulfur cathode requires an extra mass for a conducting agent in order to exploit the whole contribution of active mass to the capacity. Large volume expansion of sulfur cathode from S to LiS and the large amount of electrolyte needed are also issues to address.

History

The invention of LiS batteries dates back to the 1960s, when Herbert and Ulam patented in 1962, a primary battery employing lithium or lithium alloys as anodic material, sulfur as cathodic material and an electrolyte composed of aliphatic saturated amines. A few years later the technology was improved by the introduction of organic solvents as PC, DMSO and DMF obtaining a 2.35-2.5 V battery. By the end of the 1980s a rechargeable LiS battery was demonstrated employing ethers, in particular DOL, as the solvent for the electrolyte. Thanks to scientific improvements in the field, the potential of LiS batteries was highlighted. LiS batteries have experienced in the last twenty years, a renewed and growing popularity. In particular, strategies for inhibition or mitigation of the polysulfide "shuttle" effect have been deeply investigated and was object of study by many researches.
Manthiram has identified the critical parameters needed for transitioning lithium sulfur batteries towards commercial use. Specifically, lithium sulfur batteries need to achieve a sulfur loading of >5 mg cm−2, a carbon content of <5%, electrolyte-to-sulfur ratio of <5 μL mg−1, electrolyte-to-capacity ratio of <5 μL −1, and negative-to-positive capacity ratio of <5 in pouch-type cells.
As of 2017, 700 publications has appeared.

Chemistry

Chemical processes in the Li–S cell include lithium dissolution from the anode surface during discharge, and reverse lithium plating to the anode while charging.

Anode">anode">Anode

At the anodic surface, dissolution of the metallic lithium occurs, with the production of electrons and lithium ions during the discharge and electrodeposition during the charge. The half-reaction is expressed as:
Li <=> Li+ + e-
In analogy with lithium batteries, the dissolution / electrodeposition reaction causes over time problems of unstable growth of the solid-electrolyte interface, generating active sites for the nucleation and dendritic growth of lithium. Dendritic growth is responsible for the internal short circuit in lithium batteries and leads to the death of the battery itself.

Cathode">cathode">Cathode

In Li-S batteries, energy is stored in the sulfur electrode. During the discharge, the lithium ions in the electrolyte migrate to the cathode where the sulfur is reduced to lithium sulphide. The sulfur is reoxidized to S8 during the refilling phase. The semi-reaction is therefore expressed as:
S + 2Li+ + 2e- <=> Li2S
Actually the sulfur reduction reaction to lithium sulphide is much more complex and involves the formation of lithium polysulphides at decreasing chain length according to the order:
Li2S8->Li2S6->Li2S4->Li2S2->Li2S
The final product is actually a mixture of Li2S2 and Li2S rather than pure Li2S, due to the slow reduction kinetics at Li2S. This contrasts with conventional lithium-ion cells, where the lithium ions are intercalated in the anode and cathodes. Each sulfur atom can host two lithium ions. Typically, lithium-ion batteries accommodate only 0.5–0.7 lithium ions per host atom. Consequently, LiS allows for a much higher lithium storage density. Polysulfides are reduced on the cathode surface in sequence while the cell is discharging:
Across a porous diffusion separator, sulfur polymers form at the cathode as the cell charges:
These reactions are analogous to those in the sodium–sulfur battery.
The main challenges of LiS batteries is the low conductivity of sulfur and its massive volume change upon discharging and finding a suitable cathode is the first step for commercialization of LiS batteries. Therefore, most researchers use a carbon/sulfur cathode and a lithium anode. Sulfur is very cheap, but has practically no electroconductivity, 5S⋅cm−1 at 25°C. A carbon coating provides the missing electroconductivity. Carbon nanofibers provide an effective electron conduction path and structural integrity, at the disadvantage of higher cost.
One problem with the lithium–sulfur design is that when the sulfur in the cathode absorbs lithium, volume expansion of the LixS compositions happens, and predicted volume expansion of Li2S is nearly 80% of the volume of the original sulfur. This causes large mechanical stresses on the cathode, which is a major cause of rapid degradation. This process reduces the contact between the carbon and the sulfur, and prevents the flow of lithium ions to the carbon surface.
Mechanical properties of the lithiated sulfur compounds are strongly contingent on the lithium content, and with increasing lithium content, the strength of lithiated sulfur compounds improves, although this increment is not linear with lithiation.
One of the primary shortfalls of most Li–S cells is unwanted reactions with the electrolytes. While S and are relatively insoluble in most electrolytes, many intermediate polysulfides are not. Dissolving into electrolytes causes irreversible loss of active sulfur. Use of highly reactive lithium as a negative electrode causes dissociation of most of the commonly used other type electrolytes. Use of a protective layer in the anode surface has been studied to improve cell safety, i.e., using Teflon coating showed improvement in the electrolyte stability, LIPON, Li3N also exhibited promising performance.

Polysulfide "shuttle"

Historically, the "shuttle" effect is the main cause of degradation in a LiS battery. The lithium polysulfide Li2Sx is highly soluble in the common electrolytes used for LiS batteries.
They are formed and leaked from the cathode and they diffuse to the anode, where they are reduced to short-chain polysulfide and diffuse back to the cathode where long-chain polysulfide are formed again. This process results in the continuous leakage of active material from the cathode, lithium corrosion, low coulombic efficiency and low battery life.
Moreover, the "shuttle" effect is responsible for the characteristic self-discharge of LiS batteries, because of slow dissolution of polysulfide, which occurs also in rest state. The "shuttle" effect in LiS battery can be quantified by a factor fc, evaluated by the extension of the charge voltage plateau. The factor fc is given by the expression:
where ks, qup, and Ic are respectively the kinetic constant, specific capacity contributing to the anodic plateau, the total sulfur concentration and charge current.

Electrolyte

Conventionally, LiS batteries employ a liquid organic electrolyte, contained in the pores of PP separator. The electrolyte plays a key role in LiS batteries, acting both on "shuttle" effect by the polysulfide dissolution and the SEI stabilization at anode surface. It has been demonstrated that the electrolytes based on organic carbonates commonly employed in Li-ion batteries are not compatible with the chemistry of LiS batteries. Long-chain polysulfides undergo nucleophilic attack on electrophilic sites of carbonates, resulting in the irreversible formation of by-products as ethanol, methanol, ethylene glycol and thiocarbonates. In LiS batteries are conventionally employed cylic ethers or short-chain ethers as well as the family of glycol ethers, including DEGDME and TEGDME. One common electrolyte is 1M LiTFSI in DOL:DME 1:1 vol. with1%w/w di LiNO3 as additive for lithium surface passivation.

Safety

Because of the high potential energy density and the nonlinear discharge and charging response of the cell, a microcontroller and other safety circuitry is sometimes used along with voltage regulators to manage cell operation and prevent rapid discharge.

Research

AnodeCathodeDateSourceSpecific Capacity after cyclingNotes
Lithium metalPolyethylene glycol coated, pitted mesoporous carbon17 May 2009University of Waterloo1,110mA⋅h/g after 20 cycles at a current of 168mA⋅gMinimal degradation during charge cycling. To retain polysulfides in the cathode, the surface was functionalized to repel polysulfides. In a test using a glyme solvent, a traditional sulfur cathode lost 96% of its sulfur over 30 cycles, while the experimental cathode lost only 25%.
Lithium metalSulfur-coated, disordered carbon hollow carbon nanofibers2011Stanford University730mA⋅h/g after 150 cycles An electrolyte additive boosted the faraday efficiency from 85% to over 99%.
Silicon nanowire/carbonSulfur-coated, disordered carbon nanotubes made from carbohydrates2013CGS1,300mA⋅h/g after 400 cycles Microwave processing of materials and laser-printing of electrodes.
Silicon carbonSulfur2013Fraunhofer Institute for Material and Beam Technology IWS? after 1,400 cycles-
Copolymerized sulfur2013University of Arizona823mA⋅h/g at 100 cyclesUses "inverse vulcanization" on mostly sulfur with a small amount of 1,3-diisopropenylbenzene additive
Porous -encapsulated sulfur nanoparticles2013Stanford University721mA⋅h/g at 1,000 cycles shell protects the sulfur-lithium intermediate from electrolyte solvent. Each cathode particle is 800 nanometers in diameter. Faraday efficiency of 98.4%.
SulfurJune 2013Oak Ridge National Laboratory1200mA·h/g at 300 cycles at 60°C
800mA·h/g at 300 cycles at 60°C
Solid lithium polysulfidophosphate electrolyte. Half the voltage of typical LIBs. Remaining issues include low electrolyte ionic conductivity and brittleness in the ceramic structure.
LithiumSulfur-graphene oxide nanocomposite with styrene-butadiene-carboxymethyl cellulose copolymer binder2013Lawrence Berkeley National Laboratory700mA·h/g at 1,500 cycles
400mA·h/g at 1,500 cycles
Voltage between about 1.7 and 2.5 volts, depending on charge state. Lithium bis dissolved in a mixture of nmethyl- pyrrolidinium bis-imide, 1,3-dioxolane, dimethoxyethane with 1 M lithium bis-imide, and lithium nitrate. High porosity polypropylene separator. Specific energy is 500W⋅h/kg and 250W⋅h/kg at 1,500 cycles
Lithiated graphiteSulfurFebruary 2014Pacific Northwest National Laboratory400 cyclesCoating prevents polysulfides from destroying the anode.
Lithiated grapheneSulfur/Lithium-sulfide passivation layer2014OXIS Energy240mA·h/g
25A·h/cell
Passivation layer prevents sulfur loss
Lithiated hard-carbonSulfur-copolymer 2019Chungnam National University400 mAh/g for 500 cycles at 3CThe SEI of hard-carbon prevents polysulphides deposition at anode and enables high-rate performance.
Lithium sulfur batteriesCarbon nanotube/Sulfur2014Tsinghua University15.1mA·h⋅cm−2 at a sulfur loading of 17.3mgS⋅cm−2A free-standing CNT–S paper electrode with a high areal sulfur-loading was fabricated, in which short MWCNTs served as the short-range electrical conductive network and super-long CNTs acted as both the long-range conductive network and intercrossed binders.
Glass-coated sulfur with mildly reduced graphene oxide for structural support2015University of California, Riverside700mA⋅h⋅g−1 Glass coating prevents lithium polysulfides from permanently migrating to an electrode
LithiumSulfur2016500W⋅h/kgALISE H2020 project developing a LiS battery for cars with new components and optimized regarding anode, cathode, electrolyte and separator

Commercialization

As of 2015 few companies had been able to commercialize the technology on an industrial scale. Companies such as Sion Power have partnered with Airbus Defence and Space to test their lithium sulfur battery technology. Airbus Defense and Space successfully launched their prototype High Altitude Pseudo-Satellite aircraft powered by solar energy during the day and by lithium sulfur batteries at night in real life conditions during an 11-day flight. The batteries used in the test flight utilized Sion Power's LiS cells that provide 350 W⋅h/kg. Sion claims to be in the process of volume manufacturing with availability by end of 2017.
British firm OXIS Energy developed prototype lithium sulfur batteries. Together with Imperial College London and Cranfield University, they published equivalent-circuit-network models for its cells. With Lithium Balance of Denmark they built a prototype scooter battery system primarily for the Chinese market. The prototype battery has a capacity of 1.2kWh using 10Ah Long Life cells, weighs 60% less than lead acid batteries with a significant increase in range. They also built a 3U, 3,000W⋅h Rack-Mounted Battery that weighs only 25kg and is fully scalable. They anticipate their Lithium-Sulfur batteries will cost about $200/kWh in mass production.
The firm has also been involved in the European Consortium for Lithium-Sulphur Power for Space Environments H2020 project. This project is developing high-capacity LiS batteries for satellites and launchers.
Sony, which also commercialized the first lithium-ion battery, plans to introduce lithium–sulfur batteries to the market in 2020.
Monash University’s Department of Mechanical and Aerospace Engineering in Melbourne, Australia developed an ultra-high capacity Li-S battery that has been manufactured by partners at the Fraunhofer Institute for Material and Beam Technology in Germany. It is claimed the battery can provide power to a smartphone for five days.