The Douglas DC-4E was an American experimental airliner that was developed before World War II. The DC-4E never entered production due to being superseded by an entirely new design, the Douglas DC-4/C-54, which proved very successful. Many DC-4E design features found their way into the Japanese Nakajima G5N bomber.
Design and development
The design originated in 1935 from a requirement by United Air Lines. The goal was to develop a much larger and more sophisticated replacement for the DC-3 before the first DC-3 had even flown. There was enough interest from other airlines that American Airlines, Eastern Air Lines, Pan American Airways and Transcontinental and Western Air joined United, providing $100,000 each toward the cost of developing the new aircraft. As cost and complexity rose, Pan American and TWA withdrew their funds in favor of the Boeing 307, which was anticipated to be less costly. With a planned day capacity of 42 passengers or 30 as a sleeper transport, the DC-4 would seat twice as many people as the DC-3 and would be the first large aircraft with a nosewheel. Other innovations included auxiliary power units, power-boosted flight controls, alternating current electrical system and air conditioning. Cabin pressurization was also planned for production aircraft. The novel tail with three low vertical stabilizers enabled use of existing hangars and provided sufficient vertical fin area to allow the aircraft to take off with only two engines on one side operating. The wing planform was similar to the DC-3, with a swept leading edge and almost straight trailing edge. The four Pratt & Whitney R-2180-A Twin Hornet 14-cylinder radials were all mounted with noticeable toe-out, particularly the outer pair.
Operational history
The prototype first flew, without incident, on June 7, 1938 from Clover Field in Santa Monica, California, piloted by Carl Cover. Testing issues, however, delayed the Approved Type Certificate until May 5, 1939. It was used by United Air Lines for in-service evaluation during 1939. On June 9, 1939, when the DC-4 was in Dayton, Ohio, along with Carl Cover, Orville Wright was a passenger on a flight over the city. Although the aircraft was relatively trouble-free, the complex systems proved to be expensive to maintain and performance was below expectations, especially with an increase in seating to 52 and gross weight to. The design was abandoned in favor of a marginally smaller, less-complex four-engined design, with a single vertical fin and 21 feet shorter wingspan. This newer design was also designated DC-4, leading the earlier design to be redesignated DC-4E. In late 1939, the DC-4E was sold to Imperial Japanese Airways, which was buying American aircraft for evaluation and technology transfer during this period; it was reverse-engineered and became the basis for the unsuccessful Nakajima G5N bomber. The Japanese press reported shortly after purchase that the aircraft had crashed in Tokyo Bay, but it was being secretly studied by military and corporate interests at Nakajima.